A new construction method featuring LEGO-like bricks made from a renewable composite material took first place for building innovations at the 2024 JEC Composites Innovation Awards in Paris, France.
RENCO USA's RENCO MCFR (mineral composite fiber reinforced) building system is composed of interlocking molded blocks similar to LEGO bricks. According to the maker, the system surpasses concrete in strength, reduces costs significantly, and allows for rapid construction. Made with recycled glass fibers, resin, and stone, the composite material is certified to withstand Category 5 hurricanes.
Following more than 12 years of research and development, RENCO completed its inaugural apartment complex in Palm Springs, Fla., last November. No specialized workers or heavy machinery are required to build with the blocks that are stronger but 75% lighter than concrete.
In Palm Springs, 11 unskilled workers, following color-coded plans, assembled each three-story building in about eight weeks.
More on the RENCO building system (from RENCO USA's website):
RENCO MCFR is a state-of-the-art structural building system of interlocking composite building units of various types and sizes of blocks, columns, beams, joists, headers, decking, connectors, etc. These products are all adhesively joined (chemically bonded) to form monolithic structures.
The RENCO Structural Building System has been evaluated in ANSI certified laboratories to ASTM standards for structural performance, physical characteristics, and fire resistance. After thorough evaluation, IAPMO-UES approved and issued its Evaluation Report to permit the use of RENCO Structural Building System under the IBC (International Building Code).
The RENCO Structural Building System currently can include up to five (5) story structures. Through continued research and development, expanded approvals are in process, with full approval to build up to eight (8) stories expected by the end of 2024. As 95% of all Americans live in 8 stories or less, we believe this next level of approval will open an incredible amount of opportunity for use of this revolutionary product.
Related Stories
Office Buildings | May 15, 2023
Sixteen-story office tower will use 40% less energy than an average NYC office building
This month marks the completion of a new 16-story office tower that is being promoted as New York City’s most sustainable office structure. That boast is backed by an innovative HVAC system that features geothermal wells, dedicated outdoor air system (DOAS) units, radiant heating and cooling, and a sophisticated control system to ensure that the elements work optimally together.
AEC Tech Innovation | May 12, 2023
Meet Diverge, Hensel Phelps' new ConTech investment company
Thai Nguyen, Director of Innovation with Hensel Phelps, discusses the construction giant's new startup investment platform, Diverge.
University Buildings | May 5, 2023
New health sciences center at St. John’s University will feature geothermal heating, cooling
The recently topped off St. Vincent Health Sciences Center at St. John’s University in New York City will feature impressive green features including geothermal heating and cooling along with an array of rooftop solar panels. The geothermal field consists of 66 wells drilled 499 feet below ground which will help to heat and cool the 70,000 sf structure.
.jpg?itok=rEz0nMgm "Gensler-designed Framework @ Block 10 building will be Houston’s first mass timber commercial office building. Courtesy of Hicks Ventures")
Mass Timber | May 3, 2023
Gensler-designed mid-rise will be Houston’s first mass timber commercial office building
A Houston project plans to achieve two firsts: the city’s first mass timber commercial office project, and the state of Texas’s first commercial office building targeting net zero energy operational carbon upon completion next year. Framework @ Block 10 is owned and managed by Hicks Ventures, a Houston-based development company.
AEC Tech | May 1, 2023
Utilizing computer vision, AI technology for visual jobsite tasks
Burns & McDonnell breaks down three ways computer vision can effectively assist workers on the job site, from project progress to safety measures.
Design Innovation Report | Apr 27, 2023
BD+C's 2023 Design Innovation Report
Building Design+Construction’s Design Innovation Report presents projects, spaces, and initiatives—and the AEC professionals behind them—that push the boundaries of building design. This year, we feature four novel projects and one building science innovation.
Design Innovation Report | Apr 19, 2023
HDR uses artificial intelligence tools to help design a vital health clinic in India
Architects from HDR worked pro bono with iKure, a technology-centric healthcare provider, to build a healthcare clinic in rural India.
3D Printing | Apr 11, 2023
University of Michigan’s DART Laboratory unveils Shell Wall—a concrete wall that’s lightweight and freeform 3D printed
The University of Michigan’s DART Laboratory has unveiled a new product called Shell Wall—which the organization describes as the first lightweight, freeform 3D printed and structurally reinforced concrete wall. The innovative product leverages DART Laboratory’s research and development on the use of 3D-printing technology to build structures that require less concrete.
Contractors | Apr 10, 2023
What makes prefabrication work? Factors every construction project should consider
There are many factors requiring careful consideration when determining whether a project is a good fit for prefabrication. JE Dunn’s Brian Burkett breaks down the most important considerations.
Smart Buildings | Apr 7, 2023
Carnegie Mellon University's research on advanced building sensors provokes heated controversy
A research project to test next-generation building sensors at Carnegie Mellon University provoked intense debate over the privacy implications of widespread deployment of the devices in a new 90,000-sf building. The light-switch-size devices, capable of measuring 12 types of data including motion and sound, were mounted in more than 300 locations throughout the building.
